Setup

PATTERN SHOP

Well Equipped Pattern Shop for manufacturing Wooden / Metallic Patternsand match plate mounting with runner-riser accessories.

MOLDING SHOP

Employing Green, Sodium-Silicate and resin sand systems.

MELTING SHOP

Equipped with Medium Frequency Induction Furnace having Two Crucibles each of 300 Kgs and 150 Kgs Normal Capacity.

HEAT TREATMENT SHOP

Well arrangement facilities Equipped with 4'x 4'x 3' Electric heat treatment furnace with air, water and oil quenching arrangement operating on computerized systems, Digital temperature indicator.

FETTLING SHOP

Well Equipped fettling shop with heavy duty swing frame grinders, Flexible shaft grinders.

MACHINE SHOP

Well arrangement facility for Proof / Final machining with various machine tools like Horizontal / Vertical boring lathe, Conventional lathes, Radial drill, Gear hobbling, Milling, Shaping, Grinding, Planning and various other machines.

TESTING FACILITIES

Well arrangement facilities In House available Equipped with carbon-sulpher apparatus, hot plate, muffle furnace etc.. For wet analysis of C, Si, Mn, Cr, Ni, Mo, Ti, V, S, P and other elements encountered in the manufacture of various specifications by SPECTROMETER Well equipped mechanical testing laboratory with machines like Rockwell hardness tester, Poldi brinnel hardness tester, Band test machine, Universal testing machine (FIE) UTN-40 & Impact testing machine(FIE) I T 30 for UTS, Ys,V-notch test etc.... checking physical properties like UTS, Ys, Elongation etc.... Metalloraphic microscope for checking microstructure and Radiographic, Ultrasonic, M.P. test and other Non-destructive test.

QUALITY CONTROL MEASURES

We follow three stage Quality plan i.e.
(A) Raw Material testing
(B) In process testing and
(C) Final inspection Some of the tests includes are:
Raw material like Scrap,Fc-Alloys ,Sand, Bentonite etc..
Chemistry of allheats.
Diamentional inspection of castings right from pattern stage through first sample to final stage inspection before despatch.
Metallography test, Physical testing and NDT testings.

JOB CAPACITY

Weight : 500 lbs. / Piece Approximately

SPECIFICATIONS

Carbon Steel Castings Confirming to IS : 1030,2644,3038 etc..
1.5% Mn-Steel Castings confirming to IS : 2708.
Cr-& Cr.-Poly (low- Alloyed) Steel Castings confirming to IS : 4896,AISI : 5132 etc..
Austenitic Mn-Steel Castings Confirming to Is : 276.
Wear Resistant (Ni-hard) Castings confirming to IS : 4771.
High Chrome Castings.
Austenitic Iron Castings (Ni-Resist) confirming to IS:2749.
Heat Resistant Steel Castings (HRCS) confirming to Is : 4522.
Corrosion Resistant Steel Casting (CRCS) confirming to Is : 3444.
C.I. Castings confirming to IS : 210.
Stainless Steel Castings like 304,310,316,316L,410,Alloy-20.
Heist alloy Castings.
En-8.En-9,En-13,En-24,En-31 and other EN Series Castings.
Special Alloys Castings & Non-Ferrous Spares as per the specific requirement of customers.
All above specifications are also manufactured in their respective equivalent OR nearest Overseas Standard also.

TEAM

Well qualified team of Engineers and experts with 5 to 10 Yeas of experience in reputed steel and alloy steel foundries.

SPARES MANUFACTURED

We supply spares regularly to following Industries:

Fertilizers & Chemicals Plant

Chemical Industries

Earthmoving & Mining Equipments spares

General Engg. Industries spares

Grinding & Crushing spares

Shot blasting machine Spares

Cement, Sugar & Air Pollution Control

Equipment Plant

Thermal Power spares